Custom project

Paint formulation and syringe transfer system

A bespoke, automated system for mixing paint and aspirating those formulations into syringes ready for further analysis.
A large silver robot with rows of paint dispensers and a control screen

Key features

Liquid handling/dispensingPeri-pump / pinch valve dispense accuracy of 20mg including viscous slurries and cellulose material (18 stations). Pressurised syringe dispense accuracy of 3mg including viscous pigments (32 stations).
Powder feedingPowder feeder dispense accuracy of 100mg (2 stations).
Robust capping/de-cappingRobust and controlled capping/de-capping technique using robot arm force sensing wrist. Pots are capped to a specified torque.
MixingDual Asymmetric Centrifuge (DAC) used to homogenise formulation. DAC is easily removable for maintenance and cleaning.
Multiple pot sizesSystem identifies and compensates for geometry and capacity changes between 2 different pot sizes.
Syringe transfer volumeSystem can aspirate up to 50ml into an output syringe.
Syringe transfer prioritisationPre-filled pots can be loaded and designated for immediate transfer. Completed pots can be transferred in batches of up to 60 or marked for priority transfer during a process run.


Overview

The paint formulation and syringe transfer system dispenses bulk liquids & slurries via peri-pump or pressurised vessels (pinch valve) into sample pots. The system can accommodate 2 different sized sample pots. Powder additions can also be added via auger feeder. More critical additions are added via pressurised syringes with an accuracy of 3miligrams. All additions are weighed to 4dp. The system can accommodate up to 18 x bulk dispensers, 2 x powder feeders and 32 x syringe dispensers.

The materials are stirred continuously throughout the run to ensure homogeneity. When the relevant additions have been made, the sample pot is mixed via the Dual Asymmetric Centrifuge (DAC) and placed back to the rack to await transfer into an output syringe. The completed formulation is transferred via aspiration using a bellow whilst the pot is rotated to prevent cavitation.

The system can process up to 60 pots (2 rack of 30 pots) and 60 output syringes (6 rack of 10 output syringes). The system uses a Mitsubishi Robot arm mounted on a 7th axis to handle the pots including capping and de-capping. The robot arm is fitted with a force sensing wrist to provide feedback and improve picking, placing, capping and de-capping robustness.

AkzoNobel
“The team at Labman are problem solvers by nature. They were always ready to find solutions to our (sometimes) difficult requests. The system has been fully customised to match our needs. We worked closely with the team at Labman to ensure everything is up to specification and as a result, we are confident in the data that is delivered by the robots.”
— Chris LampardHigh Throughput Experimentation and Design & Knowledge Management

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